New Design Full Automatic Strut Channel Roll Forming Machine Siemens PLC Control
1. Description of Slotted Strut Channel Roll Forming Machine
The solar strut channels are used to make the structure of the solar panels, Lebron-Machinery® Slotted Strut Channel Roll Forming Machine produce all sizes of strut channel required for this purpose.
With maximum thickness and perfectly curved edges, the strut channels are of superior quality.
The solar strut channel machine is compact in shape and size to fit in any workshop and start the production.
It is easy to operate and is highly rigid and heavy-duty.
The roll tools are carved in highly precise CNC machines which gives it best quality and long life
as we say " quality & service are the main ingredients of our machines".
The production of these machines also helps to make and save energy.
2. Specification of Slotted Strut Channel Roll Forming Machine
| No. | Item | Description |
| 1 | Manual uncoiler | Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system
Uncoiling width: 1250mm
Inner diameter: 450-550mm
Capacity: 5T |
| 2 | Entry Beach | Usage: Put the raw material(steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron. |
| 3 | Punching system | Hydraulic punching, using the material of CR12, contribute to weld.
PLC control system would be used in this station. |
| 4 | Cradle | Power:3kw
Length:6M |
| 5 | Main Roll Forming System | Feature: Ensure stability, precision and lifetime.
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, gear transmission( the first and the last roller, the down roller should be attached with the upper one with the gear drive.), roller surfaces polishing, hard plating , heat treatment and galvanization treatment . The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
Frame: 400# H steel
Drive mode: differential box transmission
The material of rollers: GCr12MoV
The material of shafts: 45# steel with tempering
The diameter of shafts: φ80mm
Number of rollers: 20 rollers
Main power: 22kw
Forming speed: 10m/mins |
| 6 | Shearing Mechanism | Feature: Ensure stability, precision and cutting speed
Function: Automatic cutting controlled by PLC
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
The material of blades: Gcr12 quenched
Power supply: hydraulic power
Frame: Pillar style with rack & pinion system
Stroke switch: non-contact photoelectric switch
Components: It contains one set of cutting tools, one hydraulic tank, and one cutter machine. |
| 7 | Hydraulic system: | Hydraulic oil: 46#
Power: 5.5KW
It is controlled by a gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank, the pump drives the cutter machine to begin the cutting job.
Components:
Components: The system includes a set of hydraulic tank, a set of the hydraulic oil pump, two hydraulic pipes.and two sets of electromagnetism valves |
| 8 | Electric Control System | Feature:
Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision and lifetime.
Other electric element are Delta
Equipped with movable switch , air break, radiator, transformer & electric leakage protector for operation convenience and safety. |
| 9 | Counter | One counter gauges length, pulses, and decides length.
Omron encoder for length measurement. |
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